Material Flow Control with SAP

The guarantee for an efficient and performance based material flow in the highly automated systems


Modern distribution centres with automatic warehouse and conveyor technology systems require high investment volumes. In order to ensure a maximum Return on Investment, the performance of the technical systems must be fully used. This is where the Material Flow System comes into play. Optimization strategies such as the dynamic selection of optimal transport paths, the creation of interleaving tasks or the dynamic transport location assignment and sequence building of partial orders are standard functions of material flow systems. These guarantee an efficient and performance based material flow in the highly automated systems. The SAP integrated visualization system from inconso gives a precise overview of situations in the facility and gives early warnings about critical facility situations and disruptions.

SAP offers two solutions for the material flow control of automated warehouses (HBW, SPW, tabular warehouse, ...):
  • SAP EWM-MFS  in SAP EWM
  • SAP TRM as an extension of SAP LES
The coverage of the complete business logic with SAP solutions is „state of the art." The PLC level is controlled directly out of SAP. See the level model graphic. This increases the flexibility for future process changes / extensions significantly because everything in the SAP system and not in subordinated control systems. In today's automated warehouse systems, the possibility exists to design the process control level so intelligently that the technology-related logic (registration point control) is represented on the PLC level and results in the SAP system having a reduced performance load. High volume warehouses and logistics networks can be operated securely and with a high performance using SAP logistics solutions.



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